Design
5 min
Knitting a speaker grille
The sleeve is knitted in one piece on a flat-bed machine, from yarn spun out of recycled bottles. Here is how it holds its shape.

One piece, no seam
The sleeve is knitted as a tube on a flat-bed machine, so there is no seam to line up and nothing to fray.
Why knit, not woven
A knit stretches over the frame and pulls itself tight. A woven fabric needs glue to stay flat, and glue is what stops you replacing parts.
Each sleeve uses the yarn from about eleven plastic bottles.
Written by the Tolva workshop
Four engineers and a designer. Questions about this note go straight to the person who wrote it.
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Feb 2027
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